12-inch semi-automatic precision dicing saw

SD1212A
A high-precision, high-performance 12-inch semi-automatic precision dicing saw, equipped with 2.4kW high-power DC spindle, high-rigidity gantry structure, linear motor + grating full closed-loop system, with high precision and high-speed, software independent design, high degree of automation, can meet customers' various processing needs, to provide customers with efficient, high-quality, low-cost dicing experience.
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Product Function
01
Multiple pieces of the same plate dicing, can be customized work table;
Automatic alignment, automatic knife mark detection function;
02
Multiple dicing modes: one-way/two-way, automatic/semi-automatic;
Layer dicing: Slot/cut;
03
System operation rights are managed at different levels;
QFN remove border function;
* High precision non-contact height measurement;
04
* Knife damage detection function;
* Online knife sharpening function;
* Optional function;
Product Characteristics
01
X/Y axis equipped with linear motor + grating closed-loop control system, high-precision positioning.;
02
Efficient autofocus, image recognition, and knife mark inspection make the dicing operation easier.;
03
A variety of dicing modes are available, and customized software is provided according to customer material characteristics.;
04
Humanized control interface, monitor machine status and production at any time.;
Compatible with domestic spindle and imported spindle.;
Equipment parameters

Equipment model:SD1212A

Work panel size

Twelve inches/300*300mm Square panel

Maximum dicing thickness

≤4mm or Customization

X-axis   

Y-axis   

Control system:Linear motor+Grating closed loop system

Control system:Linear motor+Grating closed loop system

Maximum stroke(mm):460

Maximum stroke(mm):460

Effective dicing stroke(mm):310

Effective dicing stroke(mm):310

Resolution(mm):0.0001

Resolution(mm):0.0001

Dicing speed(mm/s):0.1~600

Single step positioning accuracy(mm):0.002/5

Z-axis   

θ-axis   

Control system:AC servo motor

Driving mode:Direct driver

Maximum stroke(mm):30

Rotation angle(°):380(-100~280)

Maximum applicable blade(mm):Φ58

Resolution(°):0.0005

Resolution(mm):0.0001


Repeated positioning accuracy(mm):0.001


Principal Axis   

Visual System   

Power(kW):2.4

Compose:Light source/Lens/Camera

Rotational speed(rpm):6000~60000

Capabilities:High precision/Fast speed/Accurate positioning

Equipment size W*D*H(mm)

1000*1000*1850

Weight(kg)

about 1100

Power supply(V)

Single phase AC220V±10% 4kVA

Operating Environment Requirements
01
Ambient temperature
Install the machine in a clean room environment with a temperature of 20 to 25℃(fluctuation range +1), relative humidity of 40 to 60%, no condensation, no strong magnetic field, no corrosive gas, and no obvious vibration, and avoid installation near blowers, vents, and equipment that produces high temperature and oil mist.;
02
Compressed air
The oil content of the air source is less than 0.5mg/m3, and the filtration degree is more than 0.01um/99.5%. The air pressure is 0.5-0.6MPa.;
03
dicing water
The water pressure is 0.2-0.4MPa, the water temperature is controlled at room temperature ±2℃, and the process with special requirements for dicing water is provided according to the actual requirements.;
04
Cooling water
The quality of the main shaft cooling water directly affects the accuracy and stability of the main shaft, requiring the main shaft cooling water to be clean and free of impurities, it is recommended to use a pure water machine circulation water supply, water temperature control at room temperature soil 2℃, pressure 0.2-0.4MPa.;