1、Introduction
With the rapid development of LED technology, the requirements of LED chip manufacturing for dicing equipment are increasing. With its high-precision and high-efficiency dicing characteristics, the dicing saw plays a vital role in the LED industry.
2、industry applications
(1) LED chip dicing
1, LED chip manufacturing process, the chip needs to be cut from the wafer into a single device. The dicing saw can achieve efficient and accurate dicing through high-precision cutter wheel dicing technology to meet the needs of large-scale production.
2, the dicing accuracy can reach the sub-pixel level, to ensure that the size and shape of the LED chip meet the design requirements.
(2), glass based Mini LED dicing
1, in the production process of glass based Mini LED, the dicing saw plays a key role. It is able to precisely cut the Mini LED chips on the glass substrate, ensuring that the position and size of each chip is in line with the design requirements.
2. The high-precision dicing of the dicing saw helps to improve the stability and consistency of the Mini LED backlight and improve the overall performance of the product.
3、Technical characteristics and advantages
(1) High precision
The dicing saw adopts advanced cutter wheel dicing technology, which can achieve high precision dicing, and the dicing accuracy can reach 1um. The precision of the device can also reach a high precision of 0.0001mm to ensure the dicing quality of the LED chip.
(2) High efficiency
The dicing and processing speed of Accuracy dicing saw is extremely fast, which can greatly improve production efficiency and reduce production costs. The advantages of automated operation further improve production efficiency and meet the needs of the LED industry for fast delivery.
(3) High stability
The stable and reliable operation of Accuracy dicing saw can ensure the accuracy and stability of continuous work for a long time. In addition, the equipment uses high-quality materials and components to ensure the stability and reliability of the equipment, reducing the failure rate of the equipment.
4、solutions
(1) Equipment selection and configuration
1, according to the specific needs of the LED production line, select the appropriate blade model number and configuration.
2, to ensure that the equipment can meet the high-precision, high-efficiency dicing needs, while having good stability and reliability.
(2) Technical training and support
1. Provide customers with comprehensive technical training to ensure that operators can master the operation and maintenance skills of the dicing saw.
2, provide timely and professional technical support to solve the problems encountered in the use of equipment to ensure the normal operation of the production line.
(3) Customized services
1, according to the special needs of customers, provide customized dicing solutions.
2, according to the customer's material, size, shape and other requirements, adjust the dicing parameters and processes to ensure dicing quality and efficiency.
(4) After-sales service guarantee
Accuracy has a perfect after-sales service system, providing equipment warranty, repair, upgrade and other services, will regularly inspect and maintain the equipment to ensure the normal operation of the equipment and extend the service life.
5. Implementation steps
(1) Demand analysis: in-depth communication with customers to understand their specific needs and dicing requirements.
(2) Program design: According to customer needs, develop detailed dicing solutions, including equipment selection, dicing process, intelligent management system, etc.
(3) Equipment supply: Provide high-precision dicing saw equipment, and customize according to customer needs.
(4) Installation and commissioning: responsible for the installation and commissioning of equipment to ensure the normal operation of equipment.
(5) Operation training: to provide customers with equipment operation training to ensure that customers can master the use of equipment.
(6) Late service: Provide long-term maintenance and technical support services to ensure the smooth progress of customer production.